Contact plate for electric power steering control unit
- High level of vertical integration with stamping, electroplating, overmolding and assembly steps
- Selective gold bond areas
- A total of 13 inserts – 5 of which are complex
- High quality and tolerance requirements
- Inline resistance welding processes
- Inline processing of passive electronic components
- Inline HV camera and function test
- Inline component cleaning processes
- Inline bending-cutting processes
Sensor housing with vibration-damping element
- For use in the engine management control unit of diesel and gasoline vehicles (e.g. for ESP control, etc.)
- Punched part to plastic has over 800 individual sealing areas
- Special feature: Silicone (LSR) injection molding process with inserts containing bonding surfaces
Housing for gearbox control unit
- Highly automated production processes
- High vertical range of manufacture
- High mechanical requirements due to extreme temperature fluctuations in the application
- Extremely high sealing requirements in the connector area, as the product is used in the gearbox
- High resistance of the part to aggressive media such as oil required
- Use of patented Rehot technology to seal the contact guides
Housing for electric power steering control unit
- High level of vertical integration with stamping, electroplating, overmolding and assembly steps
- Contains 16 complex inserts
- High quality and tolerance requirements
- Highly automated production processes
- Inline resistance welding processes
- Inline processing of passive electronic components or pressure equalization elements
- Inline potting, gluing and lubricant wetting processes
- Inline HV camera and function tests
- Inline component cleaning processes
- Inline bending-cutting processes
- Inline oven processes
- Mapping of geometric variants (various connector interfaces) as well as a large number of assembly variants through the use of different electrical components
