The manufacture of new tools and the internal maintenance of molding and stamping tools, mechatronic dpt, ensures independent maintenance and repair of our automation lines.

Materials

• Steel 1.2083, 1.2379, PM steel, carbide, special steels
• EDM wire from 0.03 mm
• Copper (tungsten and E-CU) and graphite electrodes

Tools

• Progressive stamping tools for a material thickness of 0.05 mm to 3.0 mm and a material width up to 160 mm
• Bending, assembly and cutting tools
• 2 and 3-component injection-molding tools
• Tools for duroplast and silicone products
• Reel-to-reel injection molds up to 128 cavities
• Hybrid injection molding parts with one upper part and up to three lower parts

Machinery/Equipment

• Ultra-modern wire eroding machines
• Vertical eroding machines
• HSC milling machines
• Fully automatic cutting – eroding – measuring 24/7
• Surface grinders
• Profile grinding machines

Technology highlights

• 3D design with fully integrated CAD/CAM system
• Prototyping
• Modular PM tools with up to 700 individual fins
• Ratio of groove and fin width to material thickness of min. 0.8
• Continuous CAD/CAM environment in all process steps
• Close-to-production prototyping concepts including press-in zones
• Short FOT-to-PPAP throughput time due to 24/7 in-house production
• Reverse engineering by means of software, 3D and CT-Scan
• Use of ultra-modern electroplating technologies