Possehl Electronics, as your development partner, has at its disposal all-encompassing know-how, a great depth of production knowledge and fully developed processes in order to develop the right solution for the customer that meets the ever-increasing demands of cost, quality, complexity, space and manufacturing location. Your benefit: from development to the product ready for series production, all under one roof!

Advanced Engineering

In the early stages of product development, Possehl Electronics supports its customers with an experienced team in the development of production-based solutions. During the development projects, all relevant factors regarding the cost-effective manufacture of the product are considered through simultaneous engineering. At this early stage, the fundamental detailed knowledge of the individual technical departments already has a decisive influence on the product design and the subsequent robust manufacture of the series product.

Prototypes & Testing

Production of prototypes as A and B samples and their validation at Possehl Electronics to thoroughly test all production stages such as stamping/bending, electroplating, injection molding and assembly in advance. This significantly reduces project risks regarding deadlines, quality, costs and feasibility.

Concept Development & Acquisition

Experts from all stages of the production and supply chain work together to develop a coordinated manufacturing and tool concept for the series. This is based partly on the experience gained from the A and B samples, on the expertise of staff and the experience from producing similar products. Subsequently, the offers and concepts are coordinated with the client in detail to meet the necessary requirements.

Development of tools, plants and processes

As part of the project implementation, the estimates made in the acquisition will be gone over in detail by the respective project team. The focus here is on the development of the necessary FMEAs, specifications, simulations and CAD data, taking into account the relevant standards and design guidelines. The high level of competence of the long-term employees in the respective departments is used in interdisciplinary teams in order to develop and optimize the individual processes to each other.

Production & Procurement

During the procurement of the necessary tools, the individual components are graded into different categories. Complex components are manufactured in-house to ensure the highest quality and availability. All other components are purchased externally within our supplier network and also partly in low-cost countries. Special equipment such as handling systems and automation systems are contracted from selected system suppliers and developed together with experienced Possehl staff.

Commissioning & SOP

All tools and plants at Possehl Electronics are commissioned and optimized for mass production. One focus here is the dimensional recursion of the injection molding tools in order to achieve the required product tolerances. This whole process is also done in-house. The measurement samples manufactured by experienced process engineers are tactually measured and digitized by in-house produced measuring instruments and equipment. The tool designs are adapted according to the measuring results and the tools are revised until all requirements with respect to PPAP documentation are met. Series production is then approved together with the customer through an R&R and process audit.

After successful acceptance at the system supplier’s, the whole system of tools and equipment is commissioned at the Possehl Electronics site and optimized for the targeted performance.
One focus here is the dimensional recursion of the injection molding tools in order to achieve the required product tolerances. This whole process is also done in-house. The measurement samples manufactured by experienced process engineers are tactually measured and digitized in-house.

On the basis of these measuring results, tool designs are adapted and tools revised until all the requirements for a PPAP are met. Series production is then approved together with the customner through an R&R and process audit.